Concrete Cutting Diamond Wire

Manufacturing rubber-coated diamond wire with sintered beads, specifically designed for reinforced concrete cutting, involves a detailed process to ensure durability, flexibility, and optimal cutting performance. Here’s how such a diamond wire is typically manufactured.

Features:
  • Rubber Coating: The sintered diamond beads are embedded into a flexible rubber matrix. This rubber coating serves multiple purposes:
  • Protection: It protects the diamond beads from wear and damage during cutting.
  • Flexibility: It allows the diamond wire to bend and conform to the contours of the concrete structures being cut.
  • Vibration Dampening: Rubber helps absorb vibrations during cutting, which improves stability and reduces noise.
  • Diamond Beads Selection: High-quality synthetic diamonds are carefully selected based on their size, shape, and quality. Sintered diamond beads are used for their robustness and ability to withstand the abrasive nature of reinforced concrete.
  • Sintering Process: The selected diamonds are sintered into metal beads using a high-temperature and high-pressure process. Sintering creates a strong bond between the diamonds and the metal matrix, enhancing wear resistance and durability.
  • Refractory Bricks Cutting: Refractory bricks are designed to withstand high temperatures and harsh environments. Cutting these materials requires blades that can handle the abrasive nature of the bricks without losing their cutting efficiency.

Specification:

Item Diameter (mm) Rubber Coated Concrete Type BEADS NO./M
Concrete 11.4 Spring + Rubber Normal 38-40
Reinforced Concrete 11.4 Spring + Rubber Reinforced 38-40